If your company is involved in the manufacturing industry, it is imperative that you optimize your production lines. No matter what products your company produces, progress is a must if you want to stay competitive. Gone are the days, where companies hire thousands of workers to man their production lines. Nowadays, companies use high-tech robot arms in their production lines.
However, if you are going to use robot arms in your production lines, it is best that you use the SCARA robot arm. The SCARA robot or Selective Compliance Robot Arm is a specially designed robot arm unit, that is used for high-speed assembly. What makes SCARA robots so good for production lines though? What sets them apart from other robot part units? Here are 7 reasons to use SCARA robots in your production lines.
1. Incredible Accuracy
When it comes to running an effective production line, accuracy is key. If your production lines are sloppy, then you run the risk of having faulty products. Luckily, SCARA robots are known for their accuracy. Due to their well-calibrated design, SCARAs are capable of performing quick and precise operations with a very low margin of error. SCARA robots can be programmed to do a specific task, and they could do it with unerring precision.
2. High Speed Pick and Place Functions
Aside from accuracy, speed is very important in the manufacturing industry. Remember that production lines move at incredible speeds, and if your crew or machinery won’t be able to keep up, things will get chaotic in no time. SCARA robots are specially designed for pick and place functions, so they could move with unerring speed and perform complex constructions with split-second timing.
Industry robots are meant to work for long hours at breakneck speeds. These are the main reasons why they break down. They malfunction due to the constant friction on their joints or overheat because they were left to work for too long. Luckily, SCARA robots are known for their durability. Due to their compact construction, and their rigid arm designs they could handle high loads at very high speeds, without any danger of breaking down.
4. Compact Design
When you run a production line, there is a myriad of factors to take into account. One factor, in particular, is space allocation. Remember that the production line could get very busy, and if your robot arms are too big or cumbersome things might get too cramped or chaotic.
They might even get in each other’s way. Imagine two powerful and fast robotic limbs getting stuck to one another. This will not only cause delays in your operations, but it will also cause a great deal of damage to your facility. So it is important that the robots you use are not too big or cumbersome.
Fortunately, SCARA robots are designed to work in extremely cramped conditions. They are built for efficiency and have smaller limbs compared to other robots. They are also built for speed rather than power. So they could still function at maximum speeds without snagging or hitting one another. Overall, by using SCARA robots, you will be able to utilize your space in the best way possible.
When selecting a robot arm, one of the main attributes to look for is flexibility. Remember that the production line is constantly moving, and the robot arm will have to contort itself to reach tight spaces and reach over obstacles.
SCARA robots in particular have this attribute in spades. SCARA robots are flexible enough to rotate at a 360 angle, and they usually have a reach of 400mm to 600mm. By using SCARA robots, there will be fewer instances of your machines bumping into each other. This will ultimately make your production lines a lot more efficient.
6. Easy Maintenance
When a robot arm breaks down on the production line, it will inevitably slow down the whole operation. These are the times where the SCARA robot truly shines. Due to its compact design, there are lesser weak spots that could contribute to it breaking down. In the instance that the SCARA robot does break down, its fewer components will make it easier to fix and maintain. By using SCARA robots, there will be lesser chances of damage, and maintenance costs will be a lot more manageable.
If there is one thing that might dissuade you to invest in SCARA robot arms, it is the potential price of the units. Some industrial plants don’t want to invest in robots because they feel that it would be too costly. However, you don’t really need to be concerned about the SCARA robot cost. There are companies such as EVS that create top quality robot arms, for very reasonable prices.
So if you are thinking of purchasing a SCARA robot arm, then you won’t have to pay a small fortune just to procure a few for your production line. Aside from their relative affordability, using robots in your production line will lessen the need to hire human workers. Although it may look like hiring human workers could save you money, however, you should remember that each and every one of them requires insurance and a salary. They also need lunch breaks and coffee breaks.
A robot arm unit on the other hand does not need insurance or a salary. It is indefatigable and could work for hours on end without stopping. All they need is a little bit of maintenance to function perfectly. So if you opt to use robot arms in your production lines, you’ll be able to save money in the long run
In this day and age, most manufacturing companies tend to use robot arms in their production line. However, it could be a bit difficult to choose what type of robot arms you should use. With these reasons, you’ll know why you should choose SCARA robots.